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Cem Due Mig Welder Manual: Everything You Need to Know About This Powerful Machine



Cem Due Mig Welder Manual: How to Use and Maintain Your Welding Machine




If you are looking for a reliable and versatile welding machine, you might want to consider the Cem Due Mig Welder. This welder is designed to perform both gas metal arc welding (GMAW) and flux cored arc welding (FCAW) processes, which means you can weld different types of metals and thicknesses with or without shielding gas. In this article, we will show you how to use and maintain your Cem Due Mig Welder, as well as some tips and tricks to improve your welding skills.




Cem Due Mig Welder Manual


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How to Set Up Your Cem Due Mig Welder




Before you start welding, you need to set up your Cem Due Mig Welder properly. Here are the steps to follow:


  • Connect the power cord to a suitable power source. The welder can operate on either 240V or 110V, depending on the model. Make sure the voltage selector switch is set to the correct position.



  • Connect the work clamp to the work piece or a metal table. Make sure the work clamp has a good contact with the metal.



  • Connect the gas cylinder to the gas regulator and hose. Make sure the gas valve is closed and the regulator pressure is set to zero.



  • Select the welding process you want to use: GMAW or FCAW. For GMAW, you need to use shielding gas and solid wire. For FCAW, you need to use flux cored wire and no gas.



  • Select the wire diameter and type according to the welding process and the metal you are welding. The welder can use 0.6mm, 0.8mm or 1.0mm wire diameters.



  • Load the wire spool on the wire feeder and feed the wire through the drive rolls, guide tube and torch. Make sure the wire is not tangled or kinked.



  • Adjust the wire feed speed and voltage according to the welding process, wire diameter and metal thickness. You can use the chart on the welder or refer to the manual for recommended settings.



  • If you are using GMAW, open the gas valve and adjust the gas flow rate to about 10-15 liters per minute. You can use a flow meter or listen to the sound of the gas escaping from the torch nozzle.



  • Put on your safety glasses, gloves, helmet and protective clothing. Make sure you have a fire extinguisher nearby.



How to Weld with Your Cem Due Mig Welder




Once you have set up your Cem Due Mig Welder, you are ready to start welding. Here are some basic steps to follow:


  • Hold the torch at a 10-15 degree angle from the work piece. The distance between the nozzle and the work piece should be about 10-15 mm.



  • Squeeze the trigger and make a short test weld on a scrap piece of metal. Check if the arc is stable, smooth and consistent. Adjust the wire feed speed and voltage if necessary.



  • Start welding along the joint or seam you want to join. Move the torch steadily and smoothly at a constant speed. Keep a steady arc length and avoid weaving too much.



  • If you need to stop welding, release the trigger and pull away the torch quickly. Wait for a few seconds before touching the weld or removing slag.



  • If you need to change direction or angle, stop welding and restart at a new position. Overlap slightly with the previous weld bead.



  • If you are using FCAW, chip off any slag that forms on top of the weld bead with a chipping hammer or a wire brush.



How to Maintain Your Cem Due Mig Welder




To keep your Cem Due Mig Welder in good condition, you need to perform some regular maintenance tasks. Here are some tips:


  • Clean your welder after each use. Wipe off any dust, dirt or grease from the exterior of the welder with a soft cloth.



  • Check your power cord, work clamp, gas hose and torch for any damage or wear. Replace them if necessary.



  • Check your drive rolls, guide tube and torch tip for any wear or clogging. Clean them with a soft brush or compressed air if needed.



  • Check your wire spool for any rust or corrosion. Replace it if necessary.



  • Check your gas cylinder for any leaks or damage. Replace it if necessary.



  • Store your welder in a dry, cool and ventilated place. Avoid exposing it to direct sunlight, moisture or extreme temperatures.



How to Choose the Right Cem Due Mig Welder for Your Needs




The Cem Due Mig Welder is available in different models and specifications to suit different welding needs and preferences. Here are some factors to consider when choosing the right Cem Due Mig Welder for your needs:


  • The input voltage and power. The Cem Due Mig Welder can operate on either 240V or 110V, depending on the model. The power output ranges from 100A to 180A, depending on the model. You need to choose a welder that matches your power source and can handle the welding current you need.



  • The welding process and wire type. The Cem Due Mig Welder can perform both GMAW and FCAW processes, which means you can use either solid wire with shielding gas or flux cored wire without gas. You need to choose a welder that can accommodate the wire diameter and type you want to use.



  • The duty cycle and thermal protection. The duty cycle is the percentage of time that the welder can operate at a given current without overheating. The Cem Due Mig Welder has a duty cycle of 10% to 20%, depending on the model and current. The welder also has a thermal overload protection that shuts down the welder if it overheats. You need to choose a welder that has a sufficient duty cycle and thermal protection for your welding frequency and duration.



  • The portability and weight. The Cem Due Mig Welder is designed to be portable and lightweight, with a carrying handle and a shoulder strap. The welder weighs from 14kg to 18kg, depending on the model. You need to choose a welder that is easy to transport and store.



  • The accessories and warranty. The Cem Due Mig Welder comes with various accessories, such as a torch, a work clamp, a gas hose, a gas regulator, a wire spool, a wire brush and a chipping hammer. The welder also has a warranty of 12 months for parts and labor. You need to choose a welder that has all the accessories you need and a reliable warranty service.



How to Compare the Cem Due Mig Welder with Other Brands




The Cem Due Mig Welder is not the only welding machine on the market. There are many other brands and models that offer similar or different features and benefits. Here are some ways to compare the Cem Due Mig Welder with other brands:


  • Read online reviews and ratings from other users who have tried different welding machines. Look for honest feedback, pros and cons, and recommendations.



  • Visit online forums or communities where welders share their experiences and opinions about different welding machines. Ask questions, join discussions, and learn from others.



  • Watch online videos or demonstrations of different welding machines in action. See how they perform, how they sound, how they look, and how they compare.



  • Visit local stores or dealers where you can see, touch, and test different welding machines in person. Compare their features, functions, quality, and prices.



  • Consult with professional welders or instructors who have extensive knowledge and experience with different welding machines. Ask for their advice, suggestions, and tips.



Conclusion




The Cem Due Mig Welder is a great welding machine that can handle both GMAW and FCAW processes with ease. It is easy to set up, use and maintain, and it can weld various types of metals and thicknesses with or without shielding gas. With some basic troubleshooting skills and some tips to improve your welding skills, you can enjoy welding with your Cem Due Mig Welder for years to come.


How to Maintain Your Cem Due Mig Welder




Your Cem Due Mig Welder is a durable and reliable welding machine, but it still needs regular maintenance to keep it in good condition and extend its lifespan. Here are some tips to help you maintain your Cem Due Mig Welder:


  • Clean your welder. You should clean your welder after each use, or at least once a week, depending on how often you use it. You should wipe off any dust, dirt, grease, or spatter from the welder and its accessories with a soft cloth. You should also blow out any debris from the inside of the welder with compressed air. You should avoid using any solvents or abrasives that might damage the welder.



  • Lubricate your welder. You should lubricate your welder every month, or more often if you use it frequently. You should apply a thin layer of light oil or grease to the moving parts of the welder, such as the drive rolls, guide tube, fan, etc. You should avoid over-lubricating or using any oil or grease that might contaminate the weld.



  • Check your welder. You should check your welder before each use, or at least once a week, depending on how often you use it. You should check if the welder and its accessories are in good working order and have no signs of damage or wear. You should also check if the settings and connections are correct and secure. You should fix any problems or replace any parts that are faulty or worn out.



  • Store your welder. You should store your welder in a dry, cool, and ventilated place when not in use. You should protect your welder from moisture, dust, heat, and direct sunlight. You should also cover your welder with a cloth or a plastic bag to prevent dust accumulation.



  • Service your welder. You should service your welder at least once a year, or more often if you use it heavily. You should contact an authorized service center or dealer to perform a thorough inspection and repair of your welder. You should also follow the warranty and service policies of your welder manufacturer.



How to Troubleshoot Your Cem Due Mig Welder




Sometimes, you may encounter some problems with your Cem Due Mig Welder that affect your welding performance or quality. Here are some common issues and how to fix them:


  • If the arc is erratic, sputtering or popping, check if the wire feed speed and voltage are matched to the welding process, wire diameter and metal thickness. Adjust them if necessary. Also check if the wire is clean and free of rust or dirt. Replace it if necessary.



  • If the wire burns back to the tip or jams in the torch, check if the tip size matches the wire diameter. Replace it if necessary. Also check if the drive rolls are clean and aligned with the wire. Adjust them if necessary.



  • If the weld bead is too wide, flat or convex, check if the voltage is too high or the wire feed speed is too low. Adjust them if necessary. Also check if the torch angle is too flat or the travel speed is too fast. Correct them if necessary.



  • If the weld bead is too narrow, high or concave, check if the voltage is too low or the wire feed speed is too high. Adjust them if necessary. Also check if the torch angle is too steep or the travel speed is too slow. Correct them if necessary.



  • If the weld bead has porosity, holes or cracks, check if the shielding gas flow rate is adequate and consistent. Adjust it if necessary. Also check if the gas hose and nozzle are clean and free of leaks. Replace them if necessary.



  • If the welder overheats and shuts down, check if the duty cycle is exceeded or the ventilation is blocked. Wait for the welder to cool down and resume welding. Also check if the power source voltage is stable and within the welder's range. Use a voltage stabilizer if necessary.



Conclusion




The Cem Due Mig Welder is a great welding machine that can handle both GMAW and FCAW processes with ease. It is easy to set up, use and maintain, and it can weld various types of metals and thicknesses with or without shielding gas. With some basic troubleshooting skills and some tips to improve your welding skills, you can enjoy welding with your Cem Due Mig Welder for years to come.


Conclusion




The Cem Due Mig Welder Manual is a comprehensive guide that covers everything you need to know about using and maintaining your Cem Due Mig Welder. The manual provides you with safety instructions, descriptions of machines, assembly instructions, set up of the welder, operation, welding information, trouble shooting guide, spare parts, and warranty. The manual also gives you tips on how to choose the right welder for your needs, how to compare it with other brands, how to repair it, how to upgrade it, how to use it, and how to troubleshoot it. By following the manual carefully and regularly, you can ensure that your Cem Due Mig Welder performs well and lasts long. The Cem Due Mig Welder is a versatile and reliable welding machine that can handle both GMAW and FCAW processes with ease. It can weld various types of metals and thicknesses with or without shielding gas. With some basic troubleshooting skills and some tips to improve your welding skills, you can enjoy welding with your Cem Due Mig Welder for years to come. b99f773239


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